Guide to Replacing a BMS-EX on-site
This guide details the necessary steps to replace a BMS-EX on-site while preserving the data and settings from the BMS to be replaced.
1. Minimum Requirements
- Logger software version is V9.129 or greater (update if necessary).
- Old BMS must be EX series.
- Old BMS must be online and visible on the logger.
- Old BMS firmware version is 202 or greater. Update if necessary.
- Copy the old BMS's serial number. General Info –> BMS Information –> Serial Number
THE OLD BMS MUST BE ONLINE AND VISIBLE ON THE LOGGER AFTER IT HAS BEEN UPDATED!!!
2. Replacement
- The old BMS may now be removed from the battery, and the new BMS installed in its place.
- Verify the BMS is securely installed and that all connectors are seated correctly.
- After switching the new BMS on, it will start up and remain in an error state until the replacement process has been completed via the wizard. The CANBUS 1 interface on the new BMS should show activity (blinking green LEDs).
3. Configuration
- The old BMS may now be removed from the battery, and the new BMS installed in its place.
- Navigate to MyPower24 → My Devices → Li-ion Storage EX Series.
- Click on the orange service alert icon
. (A)
- A dialog box indicates that the logger has detected a replacement BMS. Click to continue. (B)
- A second dialog box will open asking you to type in the serial number of the BMS that was replaced. Once populated, click
Complete replacement
. (C) - It may take up to a minute for the configuration file to be copied to the new BMS. Once the process is complete, a blue balloon will pop up confirming the operation was successful. The BMS will now appear online.
4. Troubleshooting
- There is a blue info icon instead of a orange service alert icon, with message: Replacement BMS with invalid Production Flag Detected.
Discussion
daily and monthly counter is not resetting
new battery loses actual capacity
Final step of BMS replacement software should be to reset cluster known devices
Settings –> Advanced –> voltage limits –> Battery Critical Low Limit Settings –> Shutdown Cell Voltage.
the value on the old BMS was 2400mV. the value transferred to the new BMS was 65535mV
Settings –> Advanced –> protection relay –> PWM Period (Frequency.
the value on the old BMS was 500kHz. the value transferred to the new BMS was 32kHz